1. Brief Introduction
SH2500/9.5-255/14 aluminum (aluminum alloy) rod continuous casting and rolling line has our patent technology. There are many features as convenient dismantlement, high production efficiency, low energy consumption and good quality of aluminum (aluminum alloy) rod. It can produce aluminum rod and φ 9.5 mm aluminum alloy rod in the same situation.
It adopts process of continuous casting and rolling and produces aluminum (aluminum alloy) rod of 9.5mm from aluminum ingot with the casting sectional area of 2, 330 mm² . The raw material of aluminum rod is common aluminum ingot while the raw material of aluminum alloy rod is aluminum alloy ingot.
This line is composed of aluminum (aluminum alloy) refining furnace, (holding furnace), filtration device (the equipment mentioned above should be provided by the customer), Four-wheel continuous casting machine, ancillary, continuous rolling mill, quenching and collecting unit, oil emulsion cooling system, oil lubrication system and electrical control system etc.
2. Process Flow
2.1 Raw Material
Aluminum ingot and other elements required
2.2 Process Flow
Feeding, melting and refining- (holding furnace)-filtration system- launder-casting ladle-continuous casting (casting blank)-forward pulling-casting blank treatment unit (automatic shearer, ingot conveyer, straightening machine)-aluminum (aluminum alloy) bar induction heating-entering rolling mill (automatic feeding)-continuous rolling Oil refilling bag and leading duct Aluminum alloy rod quenching device-backward hauling-rod orbital coiler-finished product
2.3 Requirements for Production Circumstances
There are no special requirements for installation place. (Altitude, climate and environment)
3. Main Technical Parameters
No. |
Item |
Specification |
1 |
Casting Sectional Area |
2, 330 mm² |
2 |
Aluminum (Aluminum Alloy) Rod Dia |
φ 9.5mm |
3 |
Production Capacity: ~for alloy 6201 |
3T/H |
4 |
Rolling Speed |
7m/s |
5 |
Height of Rolling Center |
902mm |
6 |
Overall Dimensions of Main Equipment:(excluding aluminum melting furnace) |
40× 7.8× 5.1 m (L× W× H) |
7 |
Overall Weight of Main Equipment |
Approx. 83t |
8 |
Power of Main Equipment |
~580KW+300KW (excluding aluminum melting furnace) |
9 |
Compressed Air Volume |
5~6m m³ /h |
10 |
Amount of Cooling Water (Soft Water) |
150 m³ /h |
11 |
Amount of Emulsion |
170 m³ /h |
12 |
Amount of Lubrication oil |
(32#engine oil: 18 m³ /h) |